100T/D Complete Rice Milling Production Line – One-Stop Rice Processing Solution
Our 100T/D Complete Rice Milling Production Line is a highly efficient, fully automated rice processing system for large-scale production. It maximizes production efficiency and ensures high-quality final products. The line covers the entire process from paddy reception, cleaning, de-stoning, milling, polishing, grading, and color sorting to final packaging. Each piece of equipment is carefully designed to ensure efficient and precise operation at every stage.
Our system uses advanced PLC automation technology throughout the production process to monitor and adjust each stage in real-time. This reduces human intervention and significantly enhances production efficiency. By combining modern technology with high-precision equipment, the line minimizes energy consumption and waste while improving rice quality, ensuring every bag of rice meets high market standards.
We also offer advanced rice parboiling equipment if your production includes parboiled rice processing. Our parboiling system uses high-temperature steaming to alter the rice's structure, improving its taste, aroma, and nutritional value. Parboiled rice has a more appealing color, softer texture, and delicate flavor, making it highly competitive. Our parboiling equipment seamlessly integrates with the 100T/D rice mill production line, ensuring a smooth, efficient workflow and meeting customized demands.
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Fully Automated Control System:
The production line features an advanced PLC control system, enabling fully automated operation from raw material reception to final product packaging. Users can monitor the production process in real-time with a central control panel. The system is flexible, easy to operate, and reduces human intervention, ensuring stable and efficient line operation.
Rice Parboiling Equipment:
Our production line is equipped with advanced parboiling equipment, specially designed for rice steaming. Parboiling not only enhances rice taste and aroma but also retains more nutritional content, meeting consumer demand for high-quality rice. The strict temperature control system and even heating technology ensure consistent rice quality and long-lasting freshness.
Efficient Cleaning and De-Stoning System:
Equipped with vibratory sieves and de-stoners, the cleaning system effectively removes impurities and stones from the paddy. The de-stoner uses air and gravity separation to remove stones, ensuring cleaner raw materials for the milling process, reducing equipment wear, and improving precision.
Rice Polishing System:
The polishing machine sprays a fine mist of water to further polish the rice surface, giving it a shiny appearance and increasing its market value.
Rice Sorting and Color Sorting System:
Using advanced rice grading machines and color sorters, our system sorts rice based on quality, color, and size. The color sorter uses CCD imaging technology to automatically detect and remove defective rice, such as discolored, moldy, or foreign materials, ensuring purity and consistency.
Energy-Efficient Design and Drying System:
The drying tower system precisely controls the moisture content of paddy rice, preventing excessive moisture that can affect rice quality. The system optimizes energy use, reducing energy consumption and ensuring that rice maintains ideal moisture levels before processing, improving the overall energy efficiency of the line.
Precise Grading and Packaging System
The rice grading machine sorts rice by size and shapes into head rice, second-grade rice, and broken rice. The automatic packaging machine accommodates packaging sizes from 1-50 kg, ensuring accurate and customized packaging according to market needs.
Customizable and Scalable
The production line offers great flexibility and can be customized based on specific requirements. Customers can choose between vertical or horizontal whitening machines, and manual or pneumatic huskers, and customize rice grading machines, color sorters, and drying systems to fully meet diverse processing needs.
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One-Stop Service, Smart Milling Machines, and Efficient Production Solutions
As a comprehensive rice processing solution provider, our 100T/D Complete Rice Milling Production Line is more than just equipment—it’s your long-term partner. We offer full-cycle one-stop services, from project initiation to production operation, ensuring your production line runs smoothly and efficiently.
Custom Design Services:
Our professional design team customizes production workflows and equipment configurations based on your factory conditions, production capacity, and processing needs. Whether building a new rice mill or expanding an existing one, we provide international-standard design solutions that ensure optimal layout and process efficiency.
Turnkey Project Implementation:
We offer complete turnkey project services, including project planning, equipment procurement, site construction, installation, and commissioning. We ensure all equipment is highly compatible with the overall process, achieving seamless design-to-installation integration. After delivery, we conduct thorough testing to ensure smooth operation. You just need to “take the key” and start production.
Steel Structure Factory and Steel Silo Construction
In addition to providing rice milling equipment, we also offer design and construction services for steel structure factories and steel silos. Steel structures save space, enhance production efficiency, and support large-scale equipment installation and operation. Steel silos provide excellent storage conditions for paddy rice and finished rice, protecting it from humidity and contaminants that could affect quality.
High-Efficiency Drying Tower System
Our high-efficiency drying tower system is specifically designed for large-scale paddy drying, controlling moisture content to ensure optimal processing conditions and prevent moisture-related issues. The system optimizes energy usage, reducing production costs.
Equipment Installation and On-Site Debugging
Our engineering team handles equipment installation and debugging to ensure timely completion and optimal operational performance. After installation, we provide comprehensive training for operators to ensure they can manage machine operation and maintenance, keeping the production line running smoothly.
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Technical Support and Regular Maintenance
We offer ongoing technical support and regular maintenance services. Our engineering team provides remote or on-site assistance to resolve technical issues and offers maintenance and upgrade services to ensure long-term, efficient operation.
Choosing our 100T/D Complete Rice Milling Production Line gives you top-tier equipment and professional full-cycle services, enabling seamless automation from paddy to finished rice. Whether building a new facility or expanding existing ones, we offer customized solutions to boost production efficiency and product quality, helping you stand out in the market. Contact us now to start your rice processing upgrade journey!